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Capabilities

From drawing to dispatch, under one roof.

Engineering & design inputs, VA/VE suggestions and process design & development, through HPDC manufacturing, powder coating, machining and assembly, backed by in-house inspection.

Shree Ganesh GroupThis page shows the combined capabilities and machine list of the Shree Ganesh Group, which Suyog Auto Cast is part of. Details specific to Suyog Auto Cast: To be updated.
Our process
Engineering & Design InputsVA/VE SuggestionsProcess Design & DevelopmentHPDC ManufacturingPowder CoatingMachiningAssembly
01 / Die casting

High pressure & gravity die casting

Our aluminium HPDC foundries run 19 die-casting machines from 180 to 900 tonnes, made by YIZUMI and Haitian, for castings from 0.010 kg to 3.5 kg.

Gravity die casting (GDC) is carried out at sister company Shree Ganesh Engineering Works Unit 2, Pimpri, an HPDC & GDC foundry set up in 2022, on a tilting-type GDC machine for castings up to 16 kg.

19HPDC machines
180–900TLocking force range
YIZUMI & HaitianMachine makes
HPDC shop floor
YIZUMI HPDC machine
YIZUMI HPDC machine
HPDC cell
HPDC cell
HPDC shop floor
HPDC shop floor
Foundry
Foundry
02 / Machining

CNC machining

Our machining shops run 42 CNC turning centres (Mazak and AMS, up to 350 mm diameter) and 52 vertical machining centres (Brother, Fanuc, AMS, Lokesh and Global), with 10 robotic automation cells for precision high-volume machining, and a honing machine.

We machine aluminium castings, and bar-route and forged components in steel and aluminium, to finished, ready-to-assemble parts.

42CNC turning centres
52VMC
10Robotic automation cells
1Honing
Machining hall
CNC turning centre
CNC turning centre
VMC
VMC
CNC
CNC
VMC
VMC
03 / Surface finishing

Shot blasting & powder coating

In-house surface finishing delivers coated, ready-to-fit parts. Castings are shot blasted, put through a SCADA-controlled pre-treatment process, powder coated and cured in a baking oven.

6 shot blasting machines, 2 vibro finishing and 2 stress relieving units, and 2 powder-coating facilities with a capacity of 6 lakh (600,000) components a month.

Shot BlastingPre-treatment (SCADA)Powder CoatingBaking Oven
6Shot blasting machines
2Powder-coating facilities
6 lakhComponents / month
Powder coating booth
Shot blasting
Shot blasting
Pre-treatment
Pre-treatment
Baking oven
Baking oven
Powder coating
Powder coating
04 / Testing & assembly

Leak testing & assembly

18 leak testing machines (15 air and 3 water), including dry-type leak testers for cylinder blocks and manifolds, plus 13 assembly presses built as per each part’s requirement. We supply tested sub-assemblies, not just parts.

  • Dry-type leak testing for cylinder blocks & manifolds
  • Dedicated assembly line facility
  • Coupling assemblies and cylinder blocks supplied to OEMs
18Leak testing machines
13Assembly presses
Leak testing
Assembly line
Dry leak testing
Plant & equipment

Machine list

Group-wide machines across our four facilities. 94 CNC turning centres and VMCs in total.

Machine list: category, count, specification, make and capability
CategoryCountSpec / tonnageMakeCapability
High pressure die casting (HPDC)19180T–900TYIZUMI, HaitianCasting weight 0.010 kg to 3.5 kg
Gravity die casting (GDC)1Tilting type—Castings up to 16 kg
CNC / bandsaw cutting2———
Shot blasting6———
Vibro finishing2———
Stress relieving2———
Powder coating2 facilities——6 lakh (600,000) components / month
CNC turning centres42Up to Ø350 mmMazak, AMS—
Vertical machining centres (VMC)52—Brother, Fanuc, AMS, Lokesh, Global—
Robotic automation cells10——Precision high-volume machining
Honing1———
Assembly presses13——Built as per part requirement
Leak testing1815 air, 3 water——
05 / Quality lab

Inspection & testing

A fully equipped metrology and materials lab verifies dimensions, surface, hardness and material composition.

Coordinate measuring machine

Make: Zeiss

Vision measuring machine

Make: ATQ

Profile projector

Spectrometer

Height gauge

Make: Trimos

Surface roughness tester

Hardness tester

Universal testing machine

06 / Delivery

Packaging & export logistics

Parts are packed to customer and export standards and shipped from Pune through Mumbai Port.

  • Finished-goods packing
  • Export packing
  • Raw material store
Pick-up from Shree Ganesh, PuneMumbai PortExport clearanceOcean freight
Export packing
Finished-goods packing
Finished-goods packing
Export packing
Export packing
Raw material store
Raw material store
Downloads

Our capabilities, on one page.

A one-page summary of our casting, machining, finishing, testing and quality capabilities to share with your team.

Shree Ganesh Group capability sheet preview
Capability sheet

Shree Ganesh Group capability sheet

HPDC & GDC, CNC machining, powder coating, leak testing & assembly, inspection, certifications and our four facilities.

PDF · A4 · 1 page · 631 KB
Download PDF

More documents on request

Company profile, certificate copies and detailed technical documents are shared on request – contact our Sales or NPD team.

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